compressedair

ShiftAir modular aluminium piping is designed for efficient distribution of compressed air, vacuum, nitrogen and industrial gases. The smooth internal surface and full-bore connection design help maintain airflow and minimise pressure drop, while corrosion-resistant aluminium avoids the rust and contamination problems associated with conventional GI or MS piping. The modular system can be installed without welding, threading or gluing. Its clamp-fit connection technology supports fast, clean installation and allows the network to be modified or expanded as plant requirements change. The product range covers pipe sizes from 20 mm to 250 mm outside diameter and is designed for working pressure up to 15 bar. KK Techno Solutions provides site surveys, layout engineering, pipe-size selection, pressure-drop calculations, bill of material preparation, installation and commissioning. This engineering-led approach helps customers reduce leakage, avoid unnecessary pressure losses and prepare the network for future expansion. Product documentation references ISO 8573-1:2010, ASME B31.1/B31.3 and PED 2014/68/EU.

The ShiftAir Aluminium Modular Piping System is an engineered compressed air distribution network designed for high-efficiency air transmission with minimal pressure loss and zero corrosion risk. Manufactured from high-grade extruded aluminium, the piping system offers lightweight yet high-strength construction suitable for compressed air, vacuum, nitrogen, and inert gas applications. The internal bore is smooth and oxidation-resistant, preventing scale formation and ensuring long-term flow efficiency. Corrosion-free metallurgy eliminates rust contamination common in MS/GI pipelines, maintaining air purity and downstream equipment protection. Advanced clamp-fit connection technology incorporates aluminium clamps, cross-linked NBR flat seals, stainless steel gripping rings, and high-tensile fasteners to deliver leak-proof joints without welding or threading. Two connection formats are available — Ring Clamp (20–40 mm) and Lugged Clamp (50–250 mm). The modular architecture enables rapid installation, easy expansion, and layout modification with minimal downtime. Wide ranges of fittings including bends, tees, reducers, ball valves, butterfly valves, and drop kits support complete turnkey distribution networks. Designed for long lifecycle performance, the system ensures leak-free operation, reduced energy losses, and lower maintenance costs. A 10-year warranty supports reliability and product confidence. ShiftAir piping systems are deployed across automotive, FMCG, textiles, pharmaceuticals, electronics, engineering, and process industries requiring efficient compressed air transmission infrastructure..

Summits SM Series Dew Point Meters are precision moisture monitoring instruments engineered to measure pressure dew point levels in compressed air and gas systems. Designed as portable or panel-mounted sampling units, these systems provide accurate real-time moisture analysis essential for validating dryer performance and ensuring process air quality compliance. The sampling unit incorporates a complete measurement assembly including ball valve isolation, pressure regulator, measuring chamber, flow control meter, dew point transmitter, and non-return valve protection. This configuration ensures stable sample conditioning before moisture analysis. The dew point transmitter measures moisture levels across a wide range from –80°C to +20°C dew point with high repeatability. Electrical signals proportional to moisture concentration are transmitted to a process indicator for display and monitoring. The process indicator features multi-resolution LED display with retransmission outputs including 4–20 mA, 0–10V, and RS485 Modbus RTU communication for BMS / SCADA integration. Sensor assemblies are protected using sintered stainless steel filters preventing contamination ingress. Lightweight aluminium modular enclosures enable portability and field deployment for compressed air audits and dryer validation testing. These instruments are widely used in pharmaceuticals, instrumentation air, food processing, PET blowing, electronics manufacturing, and critical compressed air quality monitoring applications.

Summits Zero Air Loss Drain Valves are intelligent condensate discharge systems engineered to remove moisture from compressed air systems without any loss of valuable compressed air. Unlike timer-based drains that discharge air along with condensate, these level-sensing drain valves operate only when condensate is present, delivering significant energy savings. The Pacto Series operates using a magnetic float level sensing mechanism. As condensate accumulates inside the drain chamber, the magnetic float activates a reed switch, triggering a solenoid valve that discharges condensate for a short duration. Solid contaminants are retained via integrated strainers. Smart Shift Technology automatically switches operation from level sensing mode to timer mode if dirt accumulation is detected, ensuring uninterrupted drainage even under extreme contamination conditions. Pactoplus models incorporate 3-point sensing with BMS connectivity, maintenance alerts, and intelligent contamination detection. Hygrobot variants utilize pneumatically actuated full-bore ball valves, eliminating the need for electrical power, making them suitable for hazardous and explosive environments. Constructed using E-coated die-cast aluminium bodies with stainless steel float assemblies, the valves ensure corrosion resistance and long service life. Large surface strainers extend maintenance intervals, while magnetic test switches enable manual functional testing. These drain valves are installed on air receivers, filters, dryers, aftercoolers, and pipelines to ensure efficient condensate removal and compressed air energy conservation.

Summits Pneuzorb Series Modular Heatless Air Dryers are compact twin-tower adsorption drying systems engineered to deliver ultra-dry compressed air in space-optimized industrial installations. Designed on Pressure Swing Adsorption (PSA) principle, the modular platform combines high drying performance with low purge consumption and simplified maintenance architecture. Wet compressed air first passes through pleated borosilicate depth pre-filters that remove bulk moisture and liquid oil, extending desiccant life. Pre-treated air is directed via shuttle valves into one adsorption tower where premium-grade desiccant removes moisture vapor. Simultaneously, the second tower undergoes regeneration using expanded dry purge air. Stainless steel conical diffusers ensure uniform air distribution through the desiccant bed, maximizing adsorption efficiency at every stage of airflow travel. High crushing strength desiccant with low attrition loss enhances longevity and consistent dew point performance. Integrated purge economizer technology reduces purge air consumption significantly during partial load operation. The system also incorporates Dew Point Dependent Switching (DDS) enabling demand-based regeneration for additional energy savings. Moisture indicators provide real-time outlet air quality validation, while optional oil check apparatus measures residual oil content down to 0.1–0.2 mg/m³. Honed cylinders, PTFE guide rings, and U-cup seals in switching valves extend Mean Time Between Maintenance (MTBM). The modular vertical design reduces footprint, simplifies installation, and enables easy scalability for instrumentation, pharmaceuticals, electronics, painting, and process air applications requiring low dew point compressed air.

Summits Adzorb Series Heatless Desiccant Air Dryers are twin-tower adsorption drying systems engineered to deliver ultra-low dew point compressed air for critical industrial applications. The dryers operate on Pressure Swing Adsorption (PSA) principle, where moisture is adsorbed by desiccant media in one tower while the second tower undergoes regeneration using dry purge air. Wet compressed air first passes through multi-stage pre-filtration comprising 5 micron particulate filters and 0.01 micron oil removal filters to eliminate bulk moisture, aerosols, and contaminants before entering the adsorption chamber. Inside the towers, activated desiccant beds adsorb moisture vapor achieving pressure dew points up to –40°C (optional –70°C). The regeneration cycle diverts a controlled portion of dry air, expands it to atmospheric pressure, and purges accumulated moisture from the saturated desiccant. The system integrates PLC-based control for precise valve sequencing, alarm management, and maintenance alerts. Moisture indicators provide real-time outlet air quality validation. Oil check apparatus ensures downstream oil content remains within 0.1–0.2 mg/m³. Energy-saving features include purge economizers and Dew Point Dependent Switching (DDS), capable of reducing purge air consumption by up to 50% under part-load conditions. The dryers are supplied as skid-mounted packaged units with pre-filter, oil filter, desiccant towers, after-filter, silencers, and auto drain systems, ensuring plug-and-play installation. Adzorb dryers are ideal for pharmaceuticals, electronics, instrumentation, painting, food processing, PET blowing, and critical pneumatic applications requiring moisture-free compressed air.

Industrial PPR & PP-RCT Piping Systems are advanced thermoplastic polymer piping solutions engineered for high-pressure industrial fluid and gas transfer applications. Manufactured using Polypropylene Random Copolymer and next-generation PP-RCT crystalline structure material, these systems provide superior hydrostatic strength, thermal stability, and chemical resistance compared to conventional metal piping. Designed for compressed air, process water, chemical transfer, chilled water, and hot water circulation systems, PPR pipelines ensure corrosion-free, scale-free, and leakage-proof performance across long operating cycles. The homogeneous socket fusion welding process creates a monolithic joint, eliminating leakage risks and ensuring system integrity over decades. The piping range typically covers diameters from 20 mm to 315 mm with pressure classes PN10 to PN25, suitable for varying industrial load conditions. Operating temperature range extends from sub-zero chilled water applications up to high-temperature hot water circuits. Multi-layer variants such as Glass Fiber Reinforced (FRP) and UV-stabilized pipes enhance rigidity, reduce thermal expansion, and improve outdoor durability. Smooth inner bore minimizes frictional pressure drop, improving flow efficiency and reducing compressor energy consumption in compressed air lines. These systems comply with DIN 8077/8078 pipe standards and DIN 16962 fitting standards and are suitable for pharmaceuticals, food processing, textiles, chemicals, engineering plants, and utility distribution networks. Industrial Applications Compressed Air Distribution Nitrogen / Gas Lines Process Water Circulation Chilled Water HVAC Systems Chemical Transfer Lines Cooling Tower Pipelines Boiler Hot Water Lines Pharmaceutical Utilities Food & Beverage Plants Textile & Paper Mills

The FS Curtis FFA Series Compressed Air Filters are high-efficiency inline filtration systems engineered to remove particulate contamination, oil aerosols, and moisture from compressed air networks. Designed for industrial air treatment applications, the FFA platform ensures technically oil-free compressed air suitable for pneumatic equipment, process machinery, and instrumentation systems. Constructed with robust aluminium housings, the filters incorporate pleated high-surface-area filter elements delivering low pressure drop and high dirt holding capacity. Integrated differential pressure monitoring enables timely element replacement, maintaining filtration efficiency and system performance. The series supports multiple filtration grades including particulate, coalescing, and high-efficiency microfilters capable of removing particles down to 0.01 micron and oil aerosols to ultra-low ppm levels. Nominal initial pressure drop ranges from approx. 0.03 to 0.10 bar depending on filter grade. Automatic condensate drains ensure continuous removal of collected liquids, preventing re-entrainment into the air stream. Manual drain options are also available for higher pressure applications. FFA filters are designed for working pressures up to 16 bar(g) as standard, with special configurations available up to 50 bar(g). Maximum recommended operating temperature is 60°C with minimum at 10°C. Available in capacities ranging from 23 to 1645 CFM, the FFA Series is ideal for compressors, dryers, pharmaceutical plants, food processing, electronics, automotive, and general manufacturing industries requiring clean compressed air distribution.

The FS Curtis CR Series Refrigerated Air Dryers are high-efficiency moisture removal systems engineered to deliver dry, contamination-free compressed air for industrial pneumatic applications. Available in capacities ranging from 20 to 2000 CFM, the CR platform utilizes advanced non-cyclic refrigeration drying technology to maintain consistent pressure dew points under varying load conditions. The drying system incorporates an integrated heat exchanger module combining a pre-cooler (air-to-air), evaporator (air-to-refrigerant), and stainless steel demister moisture separator. This cross-flow heat exchanger design increases turbulence and maximizes heat transfer efficiency while preventing internal clogging. Encapsulated PUF insulation minimizes thermal losses and enhances cooling efficiency. A hot gas bypass valve automatically regulates refrigerant flow to maintain stable dew point temperatures across fluctuating ambient and load conditions. High-pressure, high-temperature refrigerant vapor injection ensures precise temperature control, preventing condensate re-evaporation. Automatic electronic timer-controlled condensate drains enable positive discharge of heavily contaminated moisture. The dryers are factory pre-piped and wired for plug-and-play installation. Eco-friendly refrigerants with zero ozone depletion potential make the CR Series environmentally compliant. Models up to 600 CFM utilize reciprocating refrigeration compressors, while higher capacities employ scroll or hybrid refrigeration systems for enhanced efficiency. CR Series dryers are ideal for automotive, manufacturing, pharmaceuticals, textiles, plastics, food processing, and instrumentation air systems requiring reliable moisture control.

The FS Curtis FAS Series Fixed Speed Rotary Screw Air Compressors are engineered for continuous-duty industrial applications where reliability, durability, and consistent air delivery are critical. Covering a wide power range from 15 kW to 250 kW, these compressors are designed to operate efficiently in demanding production environments with 24×7 duty cycles. The FAS series features air-cooled, single-stage rotary screw technology combined with a high-efficiency IE3 electric motor. This combination ensures stable airflow, reduced energy losses, and long operational life. The robust air-end design is optimized for low-speed operation, resulting in reduced wear, quieter performance, and enhanced durability even under high-load conditions. A compact and service-friendly layout allows easy access to all critical components, reducing maintenance time and lowering lifecycle costs. The integrated oil separation system ensures compressed air quality with residual oil content limited to ≤3 mg/m³, protecting downstream equipment and processes. A generously sized aluminum cooler efficiently manages both air and oil temperatures, enabling reliable operation even at ambient temperatures up to 45°C. Each unit is equipped with an intelligent compressor controller that provides automatic operation, real-time performance monitoring, maintenance alerts, and fault diagnostics. This allows operators to maintain optimal system efficiency while minimizing unplanned downtime. With proven FS Curtis engineering, rugged construction, and globally trusted components, the FAS fixed speed series is ideally suited for manufacturing plants, engineering industries, automotive workshops, process industries, and heavy-duty industrial facilities.